CASE STUDIES

Before the One-Fabric-Per-Bin system, our curtain factory struggled with inefficient manual fabric roll management, delayed cutting stations, inflexible scheduling, and stagnant leftover inventory.
The smart warehouse system now assigns each fabric roll its own bin, automates material dispatch, supports multi-station service, and enforces FIFO.
The result: drastically improved efficiency, zero material wait times, flexible scheduling, and fully utilized leftover fabric.

Before the system, our textile raw material warehouse suffered from inefficient manual management, disorganized stacking, and difficulty retrieving materials.
The smart heavy-duty bin system now maximizes vertical space utilization, automates retrieval via stacker crane, syncs inventory data with the enterprise ERP in real time, and enforces FIFO for leftover materials.
The result: dramatically improved retrieval efficiency, doubled storage capacity, accurate real-time inventory, and fully circulated leftover materials with zero wasted space.

Before the system, warehouse staff walked thousands of steps daily per fabric roll — manually locating, moving, and logging materials, with low efficiency and frequent errors.
The automated AS/RS system now deploys multi-tier racking with 5 high-speed stacker cranes, assigns each fabric roll its own bin, and connects cutting station workflows directly to the warehouse management system.
The result: significantly higher space utilization, improved cutting efficiency, reduced labor costs, and warehouse staff freed from heavy manual handling.

Before the system, Zhongyu Textile's warehouse relied on manual operations — rolls stored flat, vertical space wasted, and cutting staff walking 20,000+ steps daily. Each blade wasted 20–50cm of fabric, and leftover rolls were sold as scrap at 3 RMB/kg.
The gantry AS/RS system now maximizes vertical storage, automates retrieval, and digitizes the full inventory workflow. A precision cutting module saves 35cm per cut. Leftover fabric is categorized by type and sold directly to downstream customers via a dedicated app.
The result: higher space utilization, reduced labor, daily fabric savings of 350–700 meters, and leftover value recovery exceeding 200% compared to scrap pricing.